Client Overview
A leading automotive OEM with global design, manufacturing, and supply chain operations. The client faced significant delays in product development and cross-team collaboration due to fragmented legacy systems and manual tracking of design iterations.
Our Approach
Key activities:
- Requirements analysis and PLM tool selection
- API-based integration with SAP ERP and SolidWorks
- Customized workflows for ECO and BOM approvals
- Role-based access for global stakeholders
Challenge
The client’s R&D and production teams faced:
PLM & Software Solution
India
Key pain points included:
- Inefficient version control and design reuse across global units
- Long lead times from design to prototype approval
- Lack of real-time visibility into BOM changes and part lifecycle
- Difficulty complying with evolving safety and regulatory standards
- Limited collaboration between engineering, procurement, and QA
Solutions Delivered
Integrated PLM System with Engineering Workflows
Deployed enterprise-grade PLM with automated ECO tracking and BOM-CAD synchronization across global teams.
Cross-Platform Data Integration & Visibility
Connected PLM to SAP and design tools via custom APIs for real-time part lifecycle insights.
Role-Based Collaboration & Compliance Control
Enabled secure, ISO-compliant workflows with controlled access for R&D, QA, and procurement teams.
Live Dashboards for Project & Revision Tracking
Provided visual tracking of part revisions, design progress, and change approvals using Power BI.
Technologies Used
Business Impact / Results
The integrated PLM solution resulted in transformational gains:
What Our Clients Say
"QeMatic's RPA team transformed our manual loan processing system. What once took days now happens in hours. Their deep platform knowledge and process-driven approach helped us reduce turnaround time by over 60% while staying fully compliant."
“We engaged QeMatic to integrate AI with our existing automation efforts. The results were outstanding — predictive quality control and demand forecasting brought a new level of intelligence to our operations. They truly understand the future of automation."
"QeMatic's Time and Motion Study uncovered hidden inefficiencies in our patient onboarding flow. Their insights led to a 30% improvement in staff productivity and better patient experience. The free consultation alone was eye-opening."
Key Highlights (Summary Box)
| Metric | Before Implementation | After Implementation |
|---|---|---|
| Design to Prototype Cycle | ~16 weeks | 9.5 weeks |
| ECO-Triggered Delays | 30–35/year | <15/year |
| Revision Control Errors | Common, undocumented | Fully traceable via PLM |
| Compliance Prep Time | 3+ weeks | <1 week |
| Inter-Departmental Coordination | Disjointed | Seamless via central system |
