Client Overview
A large electronics assembly plant based in Pune, India, known for producing high-precision circuit boards and hardware for consumer devices. The company faced challenges in handling delicate components manually and wanted to reduce human error and improve production speed.
Our Approach
Our strategy focused on:
- Deploying collaborative robots (cobots) in assembly lines
- Automating visual inspection with AI-enabled cameras
- Using robotic arms for high-precision pick-and-place
- Integrating robotics data with analytics systems
Challenge
Manual handling of sensitive materials was leading to increased defect rates, inconsistent output, and worker fatigue. The existing processes were slow, and repetitive tasks limited scalability during peak production.
Robotics
India
Key pain points included:
- High defect rates due to human handling
- Time-consuming manual quality checks
- Labour-intensive packing and sorting
- Limited scalability during high-volume cycles
Solutions Delivered
Robotic Material Handling with Smart Grippers
Deployed force-sensitive robotic arms to handle delicate components safely and improve consistency.
AI-Based Visual Inspection System
Used machine vision to detect assembly defects and speed up quality checks.
Automated Sorting & Packaging Station
Integrated barcode scanning and robotic automation to streamline packing and sorting tasks.
Real-Time Analytics & Maintenance Monitoring
Provided dashboards for tracking production and predicting robotic maintenance needs proactively.
Technologies Used
Business Impact / Results
Qematic’s robotics integration transformed the client’s production floor:
What Our Clients Say
"QeMatic's RPA team transformed our manual loan processing system. What once took days now happens in hours. Their deep platform knowledge and process-driven approach helped us reduce turnaround time by over 60% while staying fully compliant."
“We engaged QeMatic to integrate AI with our existing automation efforts. The results were outstanding — predictive quality control and demand forecasting brought a new level of intelligence to our operations. They truly understand the future of automation."
"QeMatic's Time and Motion Study uncovered hidden inefficiencies in our patient onboarding flow. Their insights led to a 30% improvement in staff productivity and better patient experience. The free consultation alone was eye-opening."
Key Highlights (Summary Box)
| Metric | Before | After |
|---|---|---|
| Defect Rate | 8% | 2.5% |
| Quality Check Time per Unit | 6 mins | 3 mins |
| Manual Sorting & Packing | 100% | 90% Automated |
| Handling Efficiency | Moderate | High (70% faster) |
