Client Overview
A mid-sized manufacturing firm based in Gujarat, India, producing automotive components for regional and global clients. With over 300 workers and 5 production lines, the company aimed to modernize its operations to remain competitive.
Our Approach
The strategy focused on:
- Digitizing production line monitoring
- Automating shift-wise data collection
- Implementing predictive maintenance algorithms
- Integrating real-time dashboards for managers
Challenge
The client faced frequent downtime due to manual monitoring, unstructured maintenance schedules, and inconsistent production output. The lack of real-time data tracking across the factory floor resulted in delays, resource wastage, and low operational transparency.
Factory Automation
India
Key pain points included:
- No centralized monitoring system
- Delays in maintenance response
- Manual reporting leading to human errors
- Missed production targets due to inefficiencies
Solutions Delivered
Smart Factory Floor Automation
Enabled seamless data capture through IoT sensors and Siemens PLC integrations on production lines.
Custom RPA & Predictive Maintenance
Automated production logging and maintenance using RPA workflows with AI-driven failure predictions.
Real-time Dashboards with Access Control
Live operational visibility for leads and managers through role-based monitoring dashboards and alerts.
Automated Reporting & Quality Alerts
Generated shift-wise reports and instant alerts to improve accuracy and reduce manual errors.
Technologies Used
Business Impact / Results
Qematic’s factory automation solutions delivered measurable results
What Our Clients Say
"QeMatic's RPA team transformed our manual loan processing system. What once took days now happens in hours. Their deep platform knowledge and process-driven approach helped us reduce turnaround time by over 60% while staying fully compliant."
“We engaged QeMatic to integrate AI with our existing automation efforts. The results were outstanding — predictive quality control and demand forecasting brought a new level of intelligence to our operations. They truly understand the future of automation."
"QeMatic's Time and Motion Study uncovered hidden inefficiencies in our patient onboarding flow. Their insights led to a 30% improvement in staff productivity and better patient experience. The free consultation alone was eye-opening."
Key Highlights (Summary Box)
| Metric | Before | After |
|---|---|---|
| Production Efficiency | 55% | 95% |
| Downtime per Week | 12 hours | 3 hours |
| Manual Reporting Errors | Frequent | Eliminated |
| Visibility | Low | 24/7 Dashboard |