In the age of Industry 4.0, factory automation is a key differentiator for forward-thinking manufacturers. With rising competition, labor costs, and customer expectations, manual processes are no longer viable. That’s where Qematic steps in—offering integrated Time & Motion Study and Robotic Process Automation (RPA) solutions that transform how factories operate.
Qematic empowers manufacturers to shift from reactive to proactive operations, automating not just physical processes but also the digital workflows that surround them. The result? Higher productivity, lower operational costs, and scalable efficiency.
What Is Factory Automation?
Factory automation refers to the use of control systems, machinery, and digital tools to operate manufacturing tasks with minimal human input. But real transformation happens when automation is guided by intelligent insights.
Qematic’s approach to automation combines traditional engineering methods like Time & Motion Study with modern RPA technology to optimize processes at every level—right from the shop floor to enterprise systems.
Qematic’s Time & Motion Study: Laying the Foundation
Before any automation is deployed, Qematic conducts a Time & Motion Study to understand how work is performed, where time is lost, and how workflows can be streamlined.
Key Benefits:
Identify Inefficiencies: We uncover bottlenecks, redundant movements, and resource misalignment.
Improve Task Sequencing: Production flow is redesigned for minimal friction and idle time.
Set Automation Priorities: Insights help determine what to automate and when.
Build Data-Driven ROI Models: Accurate time measurements translate into tangible savings.
This groundwork ensures automation is implemented not just to digitize tasks, but to optimize them.
Qematic’s RPA Solutions: Automating Digital Workflows
Robotic Process Automation (RPA) is another cornerstone of Qematic’s automation strategy. While robots manage machines on the floor, RPA bots automate rule-based digital tasks across operations.
Where Qematic’s RPA Adds Value:
Inventory updates and stock alerts
Purchase order and invoice automation
Real-time production reporting
Compliance documentation
Integration with ERP and MES systems
These bots work 24/7, eliminating errors, improving speed, and freeing up human workers for more strategic roles.
Combining Time & Motion Study and RPA: Qematic’s Holistic Approach
Qematic uniquely integrates Time & Motion Study with RPA to create comprehensive automation strategies that cover both physical and digital aspects of production.
| Focus Area | Time & Motion Study | RPA Solutions |
|---|---|---|
| Objective | Optimize human and machine motion | Automate back-office & digital tasks |
| Output | Faster, leaner workflows | Real-time data processing & updates |
| Integration | Layout planning & process redesign | Seamless ERP, CRM, MES integration |
This synergy ensures end-to-end operational efficiency—reducing cycle times, improving accuracy, and increasing throughput.
Qematic in Action: Real-World Benefits
Manufacturers who partner with Qematic for factory automation see measurable results, including:
30–40% improvement in process efficiency
50% reduction in admin workload
Up to 60% faster production planning and dispatch
Near-zero manual errors in reporting and compliance
Example Use Case:
A mid-sized automotive parts manufacturer struggled with delays between shift changes, excessive paperwork, and misaligned inventory. Qematic conducted a full Time & Motion Study, followed by the deployment of RPA bots integrated with their ERP system.
Results:
Shift transition delays reduced by 40%
Inventory reordering automated
Daily reports generated in seconds
Staff reallocated to more value-driven roles
This transformation improved delivery timelines and boosted their capacity to handle larger orders with the same workforce.
Why Choose Qematic for Factory Automation?
Qematic’s end-to-end methodology ensures you don’t just invest in automation—you invest in smart, scalable, and sustainable automation.
What Sets Qematic Apart?
In-depth process audits & industrial engineering expertise
Customized RPA solutions tailored to your ecosystem
ROI-focused implementation
Seamless integration with legacy and modern systems
Ongoing monitoring and optimization
With Qematic, automation isn’t a one-time implementation—it’s a continuous improvement journey.
Getting Started: Is Your Factory Automation-Ready?
Here are a few signs that your factory could benefit from Qematic’s automation services:
Do you rely heavily on manual data entry?
Are repetitive administrative tasks draining your staff’s productivity?
Is your inventory or production schedule often out of sync?
Do you face frequent delays due to unstructured workflows?
If your answer is yes to any of the above, it’s time to consult Qematic.
Qematic’s Factory Automation Roadmap
Here’s how we typically engage with manufacturers:
Discovery & Time Study
We visit your facility, observe processes, and document every movement and workflow.Automation Design & ROI Forecasting
We map out what should be automated, when, and how it will affect your bottom line.RPA Deployment
We build and deploy bots that integrate seamlessly with your existing systems.Testing & Training
Your team is trained on the new workflow, and we fine-tune everything for peak performance.Ongoing Support & Continuous Improvement
We don’t just walk away—we help you adapt as your business grows.
Final Thoughts
Factory automation is about more than machines—it’s about smarter operations, data-backed decisions, and sustainable growth. With Qematic’s expertise in Time & Motion Study and RPA development, your factory can eliminate inefficiencies, boost productivity, and stay ahead of market demands.
Automation isn’t the future—it’s the present. And Qematic is here to help you lead it.
Ready to transform your manufacturing operations?
Let Qematic guide your journey from manual to smart manufacturing.
Contact us today for a free consultation.